Welcome!

Microsoft Cloud Authors: David H Deans, Yeshim Deniz, Janakiram MSV, Andreas Grabner, Stackify Blog

News Feed Item

FEV, Inc. Completes Vehicle Mass Reduction Study for EPA

Project demonstrates company's competence in overall vehicle dynamics

AUBURN HILLS, Mich., Dec. 13, 2012 /PRNewswire/ -- FEV Inc., (FEV) a leading developer of advanced powertrain and vehicle technologies, announced today that it has completed a Phase 2 Light-Duty Vehicle Mass Reduction and Cost Analysis Study under contract to the United States Environmental Protection Agency (EPA). The Mass Reduction Study follows up on an earlier, independent, phase 1 study by a third party for the International Council on Clean Transportation. The results indicate that, when mass reduction strategies are considered using a full-vehicle approach, significant mass reduction (approaching 20%) can be achieved assuming comparable performance, including crashworthiness.

FEV was selected for the study based on its position as a long-time EPA research partner, and the experience it gained in conducting a cost analysis of the development and operation of fuel efficient powertrain technologies. That program involved determining the incremental direct manufacturing costs for a set of advanced light-duty vehicle technologies. The same costing methodology was applied to the Mass Reduction Study.    

"FEV is perhaps best known for our capabilities in powertrain design, development and calibration," said Gary Rogers, president and CEO of FEV, Inc. "However over the last 15 years, we have significantly expanded our work in vehicle engineering and production cost reduction or value engineering. The combination of this experience in powertrain and vehicle development gives us a rather unique ability to tackle future challenges related to cost effective solutions for meeting fuel economy and greenhouse gas mandates."

FEV's Mass Reduction Study builds on the phase 1 analysis in several ways, including (1) incorporating powertrain mass-reduction ideas which were not part of the phase 1 analysis, (2) utilizing advance computer aided engineering tools to develop and validate the mass-reduction modification to the body-in-white structure, where mass-reduction could have significant impact on vehicle safety, and (3) determining the net incremental direct manufacturing cost impact of vehicle mass-reduction.

The project, which used a 2010 model year Toyota Venza as the baseline vehicle, targeted a vehicle mass reduction of 20 percent with direct manufacturing cost impact of 0 percent for a 2017 – 2020 model year program. FEV considered all components and assemblies in the Venza systems and subsystems as available options for mass reduction, but no functional or performance degradation was permitted from the baseline vehicle. The Venza was the same vehicle-type used in the Phase 1 study to ensure optimal continuity between the two studies.

Analyses for the project began with the evaluation of mass reduction opportunities presented in the phase 1 report. Investigation of additional mass reduction opportunities -- including those not covered in the original report, namely powertrain/vehicle systems, were included in the final analysis by FEV.

All ideas were evaluated in terms of mass reduction magnitude, incremental manufacturing costs, incremental tooling cost impact, product function and performance degradation risk, manufacturing feasibility, and 2017+ production year readiness.  Design, material, and manufacturing processes likely to be available for the 2017 – 2020- model year timeframe were considered in the mass reduction technology analysis.

For the midsize crossover utility vehicle, a 312kg or 18.3% percent vehicle mass-reduction was achieved.  The vehicle systems which provided the largest contribution to vehicle mass-reduction included:  body-in-white by 12.9% (4% of vehicle), suspension by 27.7%  (3.9% of vehicle), body interior (e.g. seats, instrument panel, interior trim) by 19% (2.5% of vehicle), followed by brakes, engine and transmission systems contributing a combined 4.8% vehicle mass-reduction. 

Over the long-run, the cost impact of these new technologies, when combined with secondary mass savings, is also expected to result in an overall reduction in vehicle direct manufacturing costs.  To achieve an 18.3% vehicle mass-reduction, the analysis suggested a net incremental direct manufacturing cost savings of $148 per vehicle with an increase in tooling cost increase of $23 million dollars

Additional details on the project methodology and findings can be found in the published report "Light-Duty Vehicle Mass Reduction and Cost Analysis – Midsize Crossover Utility Vehicle," available at http://www.epa.gov/otaq/climate/solutions-vehicle.htm.

About FEV
The FEV Group is an internationally recognized powertrain and vehicle engineering company that supplies the global transportation industry.  FEV offers a complete range of engineering services, providing support across the globe to customers in the design, analysis, prototyping, powertrain and transmission development, as well as vehicle integration, calibration and homologation for advanced internal combustion gasoline-, diesel-, and alternative-fueled powertrains. FEV also designs, develops and prototypes advanced vehicle / powertrain electronic control systems and hybrid-electric engine concepts that address future emission and fuel economy standards.  The FEV Test Systems division is a global supplier of advanced test cell, instrumentation and test equipment.  The FEV Group employs a staff of over 2,200 highly skilled specialists at advanced technical centers on three continents.  FEV, Inc. employs approximately 350 personnel at FEV's North American Technical Center in Auburn Hills, MI.

 

 

 

SOURCE FEV, Inc.

More Stories By PR Newswire

Copyright © 2007 PR Newswire. All rights reserved. Republication or redistribution of PRNewswire content is expressly prohibited without the prior written consent of PRNewswire. PRNewswire shall not be liable for any errors or delays in the content, or for any actions taken in reliance thereon.

@ThingsExpo Stories
WebRTC is the future of browser-to-browser communications, and continues to make inroads into the traditional, difficult, plug-in web communications world. The 6th WebRTC Summit continues our tradition of delivering the latest and greatest presentations within the world of WebRTC. Topics include voice calling, video chat, P2P file sharing, and use cases that have already leveraged the power and convenience of WebRTC.
"We're a cybersecurity firm that specializes in engineering security solutions both at the software and hardware level. Security cannot be an after-the-fact afterthought, which is what it's become," stated Richard Blech, Chief Executive Officer at Secure Channels, in this SYS-CON.tv interview at @ThingsExpo, held November 1-3, 2016, at the Santa Clara Convention Center in Santa Clara, CA.
Consumers increasingly expect their electronic "things" to be connected to smart phones, tablets and the Internet. When that thing happens to be a medical device, the risks and benefits of connectivity must be carefully weighed. Once the decision is made that connecting the device is beneficial, medical device manufacturers must design their products to maintain patient safety and prevent compromised personal health information in the face of cybersecurity threats. In his session at @ThingsExpo...
SYS-CON Events announced today that Massive Networks will exhibit at SYS-CON's 21st International Cloud Expo®, which will take place on Oct 31 – Nov 2, 2017, at the Santa Clara Convention Center in Santa Clara, CA. Massive Networks mission is simple. To help your business operate seamlessly with fast, reliable, and secure internet and network solutions. Improve your customer's experience with outstanding connections to your cloud.
The question before companies today is not whether to become intelligent, it’s a question of how and how fast. The key is to adopt and deploy an intelligent application strategy while simultaneously preparing to scale that intelligence. In her session at 21st Cloud Expo, Sangeeta Chakraborty, Chief Customer Officer at Ayasdi, will provide a tactical framework to become a truly intelligent enterprise, including how to identify the right applications for AI, how to build a Center of Excellence to ...
From 2013, NTT Communications has been providing cPaaS service, SkyWay. Its customer’s expectations for leveraging WebRTC technology are not only typical real-time communication use cases such as Web conference, remote education, but also IoT use cases such as remote camera monitoring, smart-glass, and robotic. Because of this, NTT Communications has numerous IoT business use-cases that its customers are developing on top of PaaS. WebRTC will lead IoT businesses to be more innovative and address...
Everything run by electricity will eventually be connected to the Internet. Get ahead of the Internet of Things revolution and join Akvelon expert and IoT industry leader, Sergey Grebnov, in his session at @ThingsExpo, for an educational dive into the world of managing your home, workplace and all the devices they contain with the power of machine-based AI and intelligent Bot services for a completely streamlined experience.
Because IoT devices are deployed in mission-critical environments more than ever before, it’s increasingly imperative they be truly smart. IoT sensors simply stockpiling data isn’t useful. IoT must be artificially and naturally intelligent in order to provide more value In his session at @ThingsExpo, John Crupi, Vice President and Engineering System Architect at Greenwave Systems, will discuss how IoT artificial intelligence (AI) can be carried out via edge analytics and machine learning techn...
SYS-CON Events announced today that GrapeUp, the leading provider of rapid product development at the speed of business, will exhibit at SYS-CON's 21st International Cloud Expo®, which will take place October 31-November 2, 2017, at the Santa Clara Convention Center in Santa Clara, CA. Grape Up is a software company, specialized in cloud native application development and professional services related to Cloud Foundry PaaS. With five expert teams that operate in various sectors of the market acr...
SYS-CON Events announced today that Datera, that offers a radically new data management architecture, has been named "Exhibitor" of SYS-CON's 21st International Cloud Expo ®, which will take place on Oct 31 - Nov 2, 2017, at the Santa Clara Convention Center in Santa Clara, CA. Datera is transforming the traditional datacenter model through modern cloud simplicity. The technology industry is at another major inflection point. The rise of mobile, the Internet of Things, data storage and Big...
In his opening keynote at 20th Cloud Expo, Michael Maximilien, Research Scientist, Architect, and Engineer at IBM, discussed the full potential of the cloud and social data requires artificial intelligence. By mixing Cloud Foundry and the rich set of Watson services, IBM's Bluemix is the best cloud operating system for enterprises today, providing rapid development and deployment of applications that can take advantage of the rich catalog of Watson services to help drive insights from the vast t...
SYS-CON Events announced today that CA Technologies has been named "Platinum Sponsor" of SYS-CON's 21st International Cloud Expo®, which will take place October 31-November 2, 2017, at the Santa Clara Convention Center in Santa Clara, CA. CA Technologies helps customers succeed in a future where every business - from apparel to energy - is being rewritten by software. From planning to development to management to security, CA creates software that fuels transformation for companies in the applic...
Recently, IoT seems emerging as a solution vehicle for data analytics on real-world scenarios from setting a room temperature setting to predicting a component failure of an aircraft. Compared with developing an application or deploying a cloud service, is an IoT solution unique? If so, how? How does a typical IoT solution architecture consist? And what are the essential components and how are they relevant to each other? How does the security play out? What are the best practices in formulating...
In his session at @ThingsExpo, Arvind Radhakrishnen discussed how IoT offers new business models in banking and financial services organizations with the capability to revolutionize products, payments, channels, business processes and asset management built on strong architectural foundation. The following topics were covered: How IoT stands to impact various business parameters including customer experience, cost and risk management within BFS organizations.
Internet of @ThingsExpo, taking place October 31 - November 2, 2017, at the Santa Clara Convention Center in Santa Clara, CA, is co-located with 21st Cloud Expo and will feature technical sessions from a rock star conference faculty and the leading industry players in the world. The Internet of Things (IoT) is the most profound change in personal and enterprise IT since the creation of the Worldwide Web more than 20 years ago. All major researchers estimate there will be tens of billions devic...
SYS-CON Events announced today that Elastifile will exhibit at SYS-CON's 21st International Cloud Expo®, which will take place on Oct 31 - Nov 2, 2017, at the Santa Clara Convention Center in Santa Clara, CA. Elastifile Cloud File System (ECFS) is software-defined data infrastructure designed for seamless and efficient management of dynamic workloads across heterogeneous environments. Elastifile provides the architecture needed to optimize your hybrid cloud environment, by facilitating efficient...
There is only one world-class Cloud event on earth, and that is Cloud Expo – which returns to Silicon Valley for the 21st Cloud Expo at the Santa Clara Convention Center, October 31 - November 2, 2017. Every Global 2000 enterprise in the world is now integrating cloud computing in some form into its IT development and operations. Midsize and small businesses are also migrating to the cloud in increasing numbers. Companies are each developing their unique mix of cloud technologies and service...
SYS-CON Events announced today that Golden Gate University will exhibit at SYS-CON's 21st International Cloud Expo®, which will take place on Oct 31 – Nov 2, 2017, at the Santa Clara Convention Center in Santa Clara, CA. Since 1901, non-profit Golden Gate University (GGU) has been helping adults achieve their professional goals by providing high quality, practice-based undergraduate and graduate educational programs in law, taxation, business and related professions. Many of its courses are taug...
SYS-CON Events announced today that DXWorldExpo has been named “Global Sponsor” of SYS-CON's 21st International Cloud Expo, which will take place on Oct 31 – Nov 2, 2017, at the Santa Clara Convention Center in Santa Clara, CA. Digital Transformation is the key issue driving the global enterprise IT business. Digital Transformation is most prominent among Global 2000 enterprises and government institutions.
SYS-CON Events announced today that Grape Up will exhibit at SYS-CON's 21st International Cloud Expo®, which will take place on Oct. 31 – Nov 2, 2017, at the Santa Clara Convention Center in Santa Clara, CA. Grape Up is a software company specializing in cloud native application development and professional services related to Cloud Foundry PaaS. With five expert teams that operate in various sectors of the market across the U.S. and Europe, Grape Up works with a variety of customers from emergi...